Fence Welding Machine Solutions
When it comes to producing high-quality fence mesh for various applications such as construction, security, and agriculture, choosing the right fence welding machine is critical. The RKM Fence Welding Machine Solutions are designed to meet the increasing demand for fast, reliable, and precise mesh production. With advanced technology and high-quality components, our machines provide optimal performance, flexibility, and ease of use. In this solution guide, we’ll take you through the features, specifications, and advantages of RKM’s fence welding machines and showcase how they can be tailored to meet your unique production needs.
Ⅰ. RKM Fence Welding Machine Overview
The RKM DP-FP-3050A+ Fence Welding Machine is engineered to provide precise, high-speed mesh production for various types of fencing applications. This model is highly versatile, capable of handling different wire diameters and mesh sizes with maximum efficiency.
Key Specifications:
| Specification | DP-FP-3050A+ |
|---|---|
| Wire Diameter | 2.5-6mm |
| Line Wire Space | 75-300mm |
| Cross Wire Space | 12.5-300mm |
| Mesh Width | Max. 3050mm |
| Mesh Length | Max. 6m |
| Welding Points | Max. 42pcs |
| Air Cylinder | Max. 42pcs |
| Welding Transformer | 150kVA x 11pcs |
| Welding Speed | Max. 120 times/min |
| Line Wire Feeding | Pre-straightened & Pre-cut |
| Cross Wire Feeding | Pre-straightened & Pre-cut |
| Machine Size | 9.45 x 5.04 x 1.82m |
| Weight | 7.9T |
With RKM’s DP-FP-3050A+, you can achieve high precision, reduced production costs, and improved product quality. Whether you need standard fence mesh or specialized mesh for high-security areas, this machine offers the flexibility to handle both with ease.
Ⅱ. Electric and Control Systems
The DP-FP-3050A+ Fence Welding Machine integrates advanced electrical components to ensure seamless operation and enhanced control. Key components include:
Key Features of the Electric Control System:
- Easy Operation: The Weinview touch screen interface allows operators to monitor and adjust settings for efficient and accurate mesh production.
- Consistent Power Supply: Delta power supply ensures stable operation for continuous production.
- High-Precision Control: Panasonic servo drivers provide smooth control for wire feeding and welding, ensuring high accuracy.
Ⅲ. Mesh Welding System
RKM’s fence welding machine is equipped with an advanced mesh welding system designed for high-speed, consistent results:
Water-Cooled Electrodes: The upper and lower electrodes are water-cooled to prolong their service life and ensure stable welding performance.
SMC Air Cylinders: Ensure that each welding point receives the same pressure for consistent weld quality.
Separate Control Technology: One SCR and one electric board control each welding transformer for precise welding regulation.
Efficient Transformers: Cast water-cooling welding transformers provide reliable power, ensuring a stable welding process.
Ⅳ. Wire Feeding System
Longitude Feeding System Similar to European Machines
The vertical feeding system utilizes the same design principles to ensure consistency with high-end European equipment. This system is equipped with Panasonic servo motors and planetary gearboxes, allowing for precise feeding of vertical wire. Additionally, the uniquely designed steel tubing facilitates the wire feeding process, significantly enhancing operational efficiency.
It is noteworthy that the automatic clamping of the wire is accomplished by SMC cylinders, which eliminates the need for adjustments when dealing with different wire diameters, ensuring both efficiency and stability in the production process. The vertical wire is automatically directed into a channel device that stabilizes its position, ensuring smooth progress in subsequent operations.
Cross Feeding System
The cross feeding equipment is specially designed to accommodate wire diameters ranging from 2.5 to 6 millimeters, demonstrating excellent flexibility. The descent of the horizontal wire is controlled by SMC cylinders, ensuring smooth and stable wire feeding. This precise design not only boosts production efficiency but also ensures the reliability of product quality.
In summary, whether for vertical or horizontal feeding, this feeding system showcases superior design features and efficient functionality, reflecting advancements and applications in modern production technology.
Adjustable Pulling Distance: The pulling distance can be adjusted via the PLC on the touch screen, allowing for precise control over the cross-wire spacing.
J&T Brand Pulling Rack: Manufactured in Taiwan, this rack ensures accurate pulling distance and smooth operation with less noise.
Cable Drag Chain: This cable drag chain is manufactured by the Igus brand, imported from Germany, and is of high quality, designed to prevent sagging.
Ⅵ. Auxiliary Equipment: Key Supporting Machinery
RKM also provides auxiliary equipment to support and optimize the performance of your fence welding machine. These machines help streamline wire preparation, bending, and cooling processes, making your production line more efficient.
1. High-Speed Wire Straightening and Cutting Machine
| Parameter | GT3-6H |
|---|---|
| Wire Diameter | 3-6mm |
| Cutting Length | 700-4000mm |
| Speed | Max. 120m/min |
| Straightening Accuracy | ±2mm |
| Cutting Accuracy | ±1mm |
| Motor Power | 7.5 + 2kW |
| Weight | 1200kg |
2. Fence Mesh Bending Machine
| Parameter | DP-FP-3200 |
|---|---|
| Machine Type | Hydraulic |
| Wire Diameter | Max. 8mm |
| Motor Power | 7kW |
| Weight | 4200kg |
| Travel Distance | 80mm |
| Bending Mould | T10 Material |
3. Industrial Chiller (MG-15C D)
4. Air Compressor
Air compressor with a capacity of 3m³/min for optimal airflow and performance.
Ⅶ. Finished Mesh Display and Factory Showcase
Finished Mesh Example:
RKM’s fence welding machine produces high-quality, durable fence mesh for a wide variety of applications. Below is an example of finished mesh that illustrates the consistency and strength of the final product.
Factory Showcase:
Our state-of-the-art manufacturing facilities house the latest machinery, ensuring efficient production and strict quality control. Here’s a look at RKM's factory, where each fence welding machine is meticulously built and tested.
Ⅷ. Tailored Fence Welding Machine Solutions
At RKM, we understand the importance of choosing the right machine to meet your production needs. Our fence welding machine solutions offer advanced technology, customizable features, and reliable performance, all designed to help your business achieve higher efficiency and quality. Whether you're producing general fencing or specialized mesh for high-security applications, our machines are flexible enough to meet your requirements.
By combining European technology with RKM’s engineering expertise, we ensure that our machines are built for long-term performance and optimal productivity.
For more information or to request a consultation, feel free to contact RKM. Our team is ready to assist you in selecting the right fence welding machine to suit your unique production needs.
