Wire Straightening and Cutting Machine Solutions
For industries that require precise wire processing, an efficient Wire Straightening and Cutting Machine is essential. These machines play a crucial role in straightening and cutting wires accurately and quickly, supporting various applications such as construction, fencing, and manufacturing. To help our clients choose the right equipment based on their unique requirements, RKM provides a reliable Wire Straightening and Cutting Machine Solution that guarantees quality, performance, and flexibility. Our machines can be tailored to meet diverse production needs, ensuring that customers receive the optimal machine for their operation.
This guide presents the features and technical specifications of RKM's Wire Straightening and Cutting Machine, detailing its innovative components and performance advantages.
Ⅰ. Machine Description
RKM’s Wire Straightening and Cutting Machine is designed with advanced technology to provide high-speed, precise wire processing. Here are some of the standout features included in our model:
- Siemens PLC: Ensures stable operation and reliable control.
2. Weinview Touch Screen: User-friendly interface for easy monitoring and control of machine functions.
3. Schneider Switch and Relay: High-quality electrical components ensure durability and smooth operation.
4. Inovance Inverter Control: Enables adjustable straightening speed, allowing for production flexibility.
5. Pneumatic Wire Traction: The pneumatic device guarantees high-speed wire traction, maintaining consistent feed rates.
6. Specially Designed Straightening Tube: Equipped with YG-8 alloy steel dies for effective and durable wire straightening.
7. Inovance Servo Motor: A 3kw servo motor powers the cutting mechanism, delivering high-speed, high-accuracy cuts.
Our in-house designers and engineers have produced countless great designs for customers from different industries
9. Automatic Wire Pushing Device: Controlled by an air cylinder, this feature simplifies handling and organizing of cut wires.
10. Adjustable Cutting Length: Wire cutting length can be easily adjusted on the falling bracket with clearly marked measurements for quick and precise setup.
Ⅱ. Technical Specifications
The table below details the core technical parameters of the RKM Wire Straightening and Cutting Machine, providing a clear overview of its capabilities and production capacities:
| Parameter | GT3-8H Model |
|---|---|
| Wire Diameter | 3-8mm |
| Cutting Length | 400-6000mm |
| Straightening Speed | Up to 120m/min |
| Straightening Accuracy | ±2mm |
| Cutting Accuracy | ±1mm |
| Straightening Motor Power | 15kw |
| Cutting Motor Power | 3kw (Servo Motor) |
| Machine Dimensions | 1.5 x 1.09 x 1.25m |
| Machine Weight | 1800kg |
These specifications highlight the machine's versatility, allowing it to handle various wire diameters and cut lengths, making it suitable for numerous industrial applications.
Ⅲ. Key Features of RKM’s Wire Straightening and Cutting Machine
1. Advanced Control System with Siemens PLC
The integration of a Siemens PLC ensures precise control and stability in machine operations, reducing downtime and enhancing productivity. Paired with a Weinview touch screen, this system provides an intuitive interface, making it easy for operators to adjust settings and monitor machine performance.
2. High-Quality Electrical Components
Schneider switches and relays are used throughout the machine, enhancing its reliability and durability. These high-quality electrical components reduce the risk of malfunctions, ensuring uninterrupted production and a longer service life.
3. Speed Control via Inovance Inverter
The Inovance brand inverter allows operators to adjust the straightening speed, making it adaptable to various production requirements. This flexibility is essential for manufacturers with fluctuating production volumes or diverse wire types.
4. Durable and Accurate Straightening Mechanism
The straightening tube is designed with YG-8 alloy steel dies inside, which provide a high degree of durability and accuracy during straightening. This design ensures consistent, high-quality straightening, reducing wire deformation and ensuring precise output.
5. High-Precision Cutting with Inovance Servo Motor
The cutting process is driven by an Inovance 3kw servo motor, enabling the machine to perform high-speed cuts with exceptional accuracy. This ensures that each cut meets the specified length, minimizing waste and maximizing production efficiency.
6. Pneumatic Wire Traction and Falling System
The machine uses a pneumatic device for wire traction, providing smooth and reliable feeding at high speeds. Additionally, the pneumatic wire falling system ensures that cut wires fall stably, preventing tangling and facilitating organized collection.
7. Adjustable Cutting Length
Operators can easily adjust the cutting length on the falling bracket, which is clearly marked for accuracy. This feature simplifies setup and enables quick adjustments to accommodate different project requirements, saving time and reducing errors.
- Standard Pay-Off System: Suited for regular production with automatic braking for consistent wire tension.
- Heavy-Duty Pay-Off Option: Available for high-volume production, capable of handling larger spools to reduce spool changes and maximize efficiency.
Ⅴ. Why Choose RKM’s Wire Straightening and Cutting Machine Solutions?
Choosing the right Wire Straightening and Cutting Machine is essential for manufacturers seeking efficiency, accuracy, and versatility in wire processing. RKM’s solution offers a range of benefits that make it ideal for industrial applications:
- Customizable to Production Needs: With adjustable cutting lengths, speeds, and wire diameter options, our machine provides the flexibility needed to meet diverse production requirements.
- Advanced Technology Integration: The Siemens PLC and Inovance servo motor deliver high-performance control, ensuring accuracy and stability.
- Enhanced Efficiency: The combination of pneumatic systems and automatic braking allows for smooth operation, reducing operator intervention and improving productivity.
- Reliable and Durable Construction: Built with top-quality components and a robust structure, the RKM machine is designed for long-lasting operation, even under heavy use.
- Support and Customization: Our team is available to help clients select the ideal model and offers customization options based on specific production demands.
Conclusion
RKM’s Wire Straightening and Cutting Machine Solutions provide a comprehensive, high-quality option for businesses in need of precision wire processing. Designed with advanced technology, durability, and flexibility, these machines support efficient, high-speed production while ensuring precise cuts and straightening accuracy. Our goal is to provide a machine that aligns with your specific needs, and we are committed to offering tailored solutions to optimize your production line.
For those looking to make an informed decision or require further customization, please feel free to reach out to our team. RKM is dedicated to supporting clients with expert advice and ensuring they have the right tools for their operational success.
