High-Efficiency Welded Mesh Production Solution
The High-Efficiency Welded Mesh Production Solution is designed to meet the growing demands of manufacturers seeking to optimize their production processes while maintaining high-quality standards. This solution integrates advanced technologies in wire mesh welding, offering a seamless combination of precision, speed, and versatility. Featuring automated feeding systems, cutting-edge wire mesh welding machines, and robust construction, the solution ensures efficient mesh production with minimal downtime. With its ability to handle various wire diameters and mesh sizes, this solution provides manufacturers the flexibility to cater to diverse applications, from construction and security to filtration and decorative uses. By adopting this high-efficiency system, businesses can boost productivity, reduce material waste, and improve overall profitability.
The High-Efficiency Welded Mesh Production Solution offers numerous advantages. Let’s dive deeper into the specific features of the wire mesh welding machine and how it meets the diverse needs of modern manufacturers. We will explore the key components and technical functions of the machine, with a focus on how it seamlessly integrates into your production line. By understanding these aspects, businesses can enhance their production process, ensuring both efficiency and high-quality output.
1. Technical Parameters
Below is a detailed breakdown of the machine's key technical parameters:
2. Electric Control Cabinet - Main Electric Components:
The Electric Control Cabinet is a critical component of the DP-FP-2000BN+ mesh welding machine, housing the primary electrical systems that regulate the entire operation. This system integrates high-quality international brands, ensuring long-lasting reliability and minimal failure rates:
- High-Quality Components: RKM integrates leading international brands like Panasonic, Weinview, Schneider, and ABB to ensure that the electrical components are of the highest quality, ensuring long-lasting reliability and minimal failure rates.
- User-Friendly Interface: The control panel incorporates a Weinview (Taiwan) touchscreen, providing operators with an intuitive interface to monitor machine performance, adjust settings, and control parameters like welding speed, wire tension, and transformer operation.
- Advanced Control Systems: The Panasonic PLC ensures precise automation, offering real-time feedback and enabling automatic adjustments for consistent mesh production. This control system allows for quick troubleshooting and minimizes downtime during operations.
This electrical setup is designed to enhance user control, improve production quality, and reduce the likelihood of operational issues, ultimately driving higher productivity for your business. We can also customize the solution and components according to your specific needs, always providing you with satisfactory solutions.
3. Wire Feeding System
The Wire Feeding System of the RKM-FP-2500BN+ is meticulously designed to ensure smooth, uninterrupted material flow, enhancing production efficiency. It consists of two primary feeding mechanisms:
Line Wire Feeding:
- Maximum Capacity: The system can feed up to 1000kg of wire, ensuring that large batches can be processed efficiently without frequent reloading.
- Automated Process: The wire is fed automatically from the wire pay-off, which can hold up to 1T of material, through the first straight-setting roller device. This ensures that the wire enters the welding machine straight and consistently.
- Controlled Wire Storage: The wire storage device feeds the longitudinal wires step by step, passing through a second straight-setting roller device. This process minimizes the risk of kinks or bends, ensuring that the wire is in optimal condition for the next step in the mesh production process.
Cross Wire Feeding:
- Pre-Straightened & Pre-Cut: Cross wires are pre-straightened and pre-cut and placed onto the cross-wire storage device, which can hold up to 1T of wires. This system ensures that wires are in perfect shape before entering the feeder.
- Servo Motor for Accurate Control: A servo motor controls the accurate feeding of cross wires into the system. With a high-torque motor, the feeding is stable, ensuring precise placement and more reliable welding.
- Efficient Wire Handling: The system’s design ensures that wire feeding occurs with minimal manual intervention, which reduces labor costs and increases overall efficiency.
4. Welding System
The Welding System of the RKM-FP-2500BN+ is designed for high-speed, high-quality welding, ensuring that the final mesh product meets industry standards for strength and uniformity.
- Water-Cooled Electrodes: The upper arm and lower electrode base are designed with a water-cooling system, which prevents overheating during prolonged welding operations. This cooling mechanism helps maintain a consistent temperature, ensuring smooth welding processes.
- SMC Air Cylinders: SMC air cylinders control the welding electrodes, providing high power and faster welding speeds. These cylinders are robust and offer greater control for precision welding.
- Copper Plate and Electrode Base: The copper plate connecting the lower electrode base and welding transformers improves electrical conductivity, reducing energy loss and ensuring a more efficient welding process.
The SMC brand electromagnetic valves imported from Japan guarantee precise control over the welding process, ensuring that the mesh produced is consistent and of the highest quality.
5. Mesh Pulling System
The Mesh Pulling System is designed to ensure that the expanded mesh is pulled efficiently and accurately, helping to maintain consistent spacing between the longitudinal and cross wires.
- Servo Motor and Planetary Reducer: The Panasonic servo motor, combined with a planetary reducer, ensures that mesh pulling is accurate and precise, with minimal vibration and noise. This system enables smooth mesh movement and prevents distortion during production.
- Cross-Wire Spacing Adjustment: The cross-wire spacing can be easily adjusted via the touchscreen interface, ensuring that manufacturers can quickly modify settings for different mesh specifications.
- Durability and Reduced Wear: The Igus drag chain and J&T brand pulling rack are designed to ensure durability, even under heavy usage. These components provide longevity and help keep maintenance costs low.
RKM’s RKM-FP-2500BN+ comes equipped with an automated mesh cutting and mesh falling system that ensures seamless operation after the welding process.
- Automatic Mesh Cutting: The machine includes an automatic mesh cutting system that ensures precise cutting lengths, controlled by the PLC. This feature improves production efficiency and eliminates manual intervention.
- Automatic Mesh Falling: After the mesh is cut, the mesh panel, which can be as large as 6.1 meters, automatically falls and moves out of the production line, ensuring minimal handling.
- Mesh Alignment: SMC air cylinders automatically align the mesh before falling, ensuring that the mesh is perfectly aligned and ready for stacking.
7. Auxiliary Equipment
RKM provides additional auxiliary equipment to ensure that the overall production process is efficient and streamlined:
- High-Speed Wire Straightening and Cutting Machine (GT3-8): This machine can straighten and cut wire with a capacity of up to 120m/min and ensures that wires are processed with high precision.
- Industrial Chiller: The chiller helps maintain optimal operating temperatures, preventing overheating during high-speed production runs.
- Air Compressor: The air compressor provides the necessary compressed air for the operation of various machine components, enhancing overall functionality.
RKM's RKM-FP-2500BN+ Automatic Welded Mesh Machine offers a comprehensive solution for manufacturers seeking to enhance the efficiency, precision, and flexibility of their mesh production processes. With its advanced welding system, high-quality electrical components, user-friendly controls, and robust construction, this machine meets the diverse needs of modern industries. The machine's features — including automated feeding systems, precise mesh pulling, and cutting, as well as excellent after-sales support — make it the ideal choice for businesses aiming to improve product quality and increase production efficiency.
By integrating RKM’s technology, manufacturers can ensure consistent output, reduced waste, and improved profitability, setting themselves apart in a competitive marketplace.
